LASER WELDING MACHINE
Introduction
Laser welding machines are advanced industrial tools designed to join metal components with high precision, speed, and strength. Using a concentrated beam of laser light, these machines generate intense heat to melt and fuse materials together, creating strong and clean welds. Laser welding has become a preferred method in various industries such as automotive, aerospace, electronics, medical equipment, and heavy fabrication due to its accuracy and efficiency.
One of the key advantages of laser welding is its ability to produce deep, narrow welds with minimal heat-affected zones, which helps maintain the structural integrity of the materials. It can handle a wide range of metals including stainless steel, carbon steel, aluminum, titanium, and even dissimilar metals, making it incredibly versatile.
Laser welding machines can be automated and integrated into production lines, offering high repeatability and consistency for mass manufacturing. They also support contactless welding, which minimizes wear and tear on components, reduces contamination, and increases safety for operators.
Laser welding is a highly precise, efficient, and clean welding method that uses a focused laser beam to join metals or thermoplastics. It’s ideal for applications that require minimal heat distortion, fine weld seams, and high-speed productivity. Dishaa Machinery & Tools offers advanced laser welding machines designed for industrial use in automotive, aerospace, medical devices, electronics, fabrication, and more.
Application Fields:
- It is widely used for welding all kinds of stainless steel mirror works, stainless steel brushed works, stainless steel spherical characters, stainless steel paint characters stainless steel spray words, stainless steel solid words, stainless steel plating word stainless steel gold foil words, precision stainless steel characters, titanium flat words, titanium spherical surface word, Seiko Titanium, Flat Copper, Spherical Copper, Copper, Copper Antique, Selko Aluminum, Iron Paint (Stainless Steel, Iron, Low Carbon Steel), metal word welding.
- Lighting and mould industry, optoelectronic communication devices, medical treatment, electronics, copper, aluminum and small welding processing industries.
Features:
- Provides accurate and clean welds with minimal distortion, even on thin or delicate materials
- Capable of deep welding in a single pass, especially on thick metal parts.
- High energy density allows for quicker welding, improving production efficiency.
- Reduces thermal stress and maintains the material’s strength and appearance.
- Non-contact welding prevents tool wear and avoids contamination.
- Easily integrated into CNC or robotic systems for mass production.
- Fiber laser technology ensures long life and low operating costs.
- Advanced systems allow live tracking and adjustment for high accuracy
Adventages:
1. It is easy to operate, you can get on the job without special job permit, and you can weld beautiful products without skill of the master.
2. The welding speed is 2-10 times faster than the traditional welding. One machine can save at least 2 welders a year.
3. The weld seam is smooth, reducing the subsequent grinding process, saving time and cost.
4. Welding large metal advertising characters use hand-held welding heads to overcome the limitations of the work space.
5. The fixed welding head can rotate in all direction to overcome the inconvenience of the traditional welding head in one direction.
6. Suitable for all kinds of complex welds, spot welding of various devices.
Technical Parameters:
| Model | DW-1000/1500/2000 |
|---|---|
| Laser wavelength | 1064nm |
| Output optical power | 1000W / 1500W / 2000W |
| Large pulse energy | 100J |
| High peak power | 9.9kw |
| Pulse width | 0-15ms |
| Repetition frequency | 0-150HZ |
| Spectroscopic methods | Precision energy splitting or high speed time splitting |
| Closed loop feedback control | Arbitrary waveform real-time control power negative feedback |
| Energy fluctuation | <±3% |
| Aiming mode | Laser diode red light indication (CCD option) |
| Number of optical fiber paths | (standard one light path) |
| Cooling way | Built- in water chiller |
| Power consumption of equipment | 4KW |
| Power requirements | AC 220V±15% 50/60HZ |
| Size of the host | 1360x660x1060mm (length, width and height) |