HACKSAW MACHINE

bandsaw machine

Introduction:

A hacksaw machine is a precision cutting tool used for accurately slicing through metal bars, rods, pipes, and other materials with a reciprocating blade motion. Unlike handheld hacksaws, industrial hacksaw machines are motor-driven and engineered for consistency, speed, and efficiency in both small and large production setups.

The hacksaw machine is an indispensable tool for metalworking industries, combining simplicity with efficiency to deliver precise cutting of a wide variety of materials. Its popularity stems from its robust design and adaptability, catering to both light and heavy-duty applications. This machine’s versatility is evident in its ability to handle materials ranging from mild steel and aluminum to harder alloys such as stainless steel and brass.

Modern hacksaw machines are designed with operator convenience and safety in mind. Features like automatic feed, hydraulic clamping, and adjustable cutting speed ensure that operators can achieve consistent quality cuts with minimal effort. This reduces operator fatigue and enhances productivity, making these machines a valuable asset in any fabrication or manufacturing environment.

The hacksaw machine’s role in industries such as automotive, construction, aerospace, shipbuilding, and general manufacturing cannot be overstated. It is a fundamental tool that supports the production of parts, prototypes, and maintenance tasks, helping companies maintain their competitive edge through reliable and accurate metal cutting.

Hacksaw machines have been a fundamental part of machine shops and fabrication units for decades. They are especially useful in situations where straight, clean cuts are required without complex setups. These machines can cut a variety of ferrous and non-ferrous materials, such as steel, aluminum, copper, and plastics, making them highly versatile.

There are different types of hacksaw machines available—manual, semi-automatic, and fully automatic, with options like hydraulic feed mechanisms and coolant systems for better blade life and finish quality. In many industries, especially automotive, construction, manufacturing, and metalworking, the hacksaw machine remains an essential piece of equipment for its simplicity and cost-effectiveness.

As an industry leader, Dishaa Machinery & Tools provides CE-certified hacksaw machines known for precision engineering, energy efficiency, and operational safety. Our machines are trusted by workshops across the UAE and beyond for delivering high-quality cuts with minimal maintenance.

Features:

  • Reciprocating Cutting Action: Uses a back-and-forth blade motion to cut through metal and other hard materials.
  • Sturdy Frame Construction: Ensures stability and vibration-free operation.
  • Automatic Feed Mechanism: In semi-automatic and hydraulic models for efficient cutting.
  • Accurate Straight Cuts: Ideal for cutting bars, rods, pipes, and profiles.
  • Sturdy Cast Iron Construction – Ensures machine stability and vibration-free operation.
  • Hydraulic Feed Control – Ensures consistent pressure and smoother cutting.
  • Coolant System – Improves blade life and maintains cutting accuracy.
  • High-Precision Blade Guide – Maintains blade alignment for accurate cuts.
  • Multiple Blade Sizes Supported – Flexible for various cutting requirements.
  • Low Power Consumption – Energy-efficient and cost-effective to run.
  • User-Friendly Operation Panel – Easy to operate and maintain.

Applications:

1. Metal Fabrication Shops – Cutting steel bars, rods, and angles.
2. Construction Industry – Trimming rebar and pipes on-site.
3. Automobile Sector – Cutting components during manufacturing or repair.
4. Maintenance Workshops – Ideal for cutting tasks in repair shops.
5. Educational Institutions – Used for training in technical institutions.
6. Manufacturing Units – Regular use for part preparation.
7. Shipbuilding & Aerospace – Cutting alloys and thick materials with accuracy.
8. Tool Rooms – For precise component preparation.

Benefits:

– Cost-Effective – One of the most affordable cutting machines available.
– Precision Cutting – Delivers clean, accurate cuts for production and maintenance.
– Easy Maintenance – Minimal servicing required with durable components.
– Low Skill Operation – Can be operated with basic technical knowledge.
– Reliable Performance – Performs consistently even under heavy workloads

Limitations:

– Slower Cutting Speed – Compared to bandsaws or circular saws.
– Limited Cutting Angles – Mostly designed for straight cuts.
– Manual Setup Time – Requires operator setup for each task.
– Blade Wear – Frequent blade changes needed for tough materials.
– Not Ideal for Mass Production – Better suited for small to mid-volume jobs.
– Less Automated – Needs more human intervention in manual models.

Technical Parameters:

SPECIFICATIONS Units DHS7125 DHS7132 DHS7140 DHS7150
Cutting circular mm 250 320 400 500
Cutting rectangular mm 220*220 290*290 330*330 400*400
Cutting oblique ° 45 45 45 45
Blade speed rpm 34,60,84 34,60,84 34,60,84 34,60,84
Blade size mm 450*45*2.25 600*50*2.5 650*50*2.5 750*63*2.5
Main motor power kw 2.22 3 3 3
Coolant motor power kw 0.04 0.04 0.04 0.04
Saw blade rapid down kw 0.25 0.25 0.25 0.25
Machine weight kg 600/830 1100/1350 1200/1450 1450/1700
Overall dimension mm 2000*950*1300 2440*1020*1600 2440*1020*1600 2440*1190*1760